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The ITW Miller / Tregaskiss 495-18-35 is a jump liner designed for wire brake systems in robotic and semi-automatic MIG welding. It functions as a bridge between the wire feeder and the torch, facilitating consistent wire delivery while managing the mechanical resistance required by braking mechanisms.
Features
Friction Reduction: Coating minimizes skid friction to reduce drive motor load
Wire Alignment: Engineered for alignment with wire brake and contact tip to reduce burn-backs
Structural Integrity: High-carbon music wire prevents liner gapping during tight bends
Debris Prevention: Precision-cut ends eliminate burrs to prevent wire shaving and bird-nesting
Maintenance Reduction: Prevents debris build-up within the torch cable to extend service cycles
Mechanical Compatibility: Accommodates resistance required for robotic wire brake locking
Specifications
Brand: Tregaskiss (ITW Welding)
Manufacturer Part Number (MPN): 495-18-35
Component Type: Jump Liner for Wire Brake
Wire Size Compatibility: 0.035" (0.9 mm) to 0.045" (1.2 mm)
Internal Diameter (I.D.): 0.075" (1.905 mm)
Overall Length: 26.0 inches (660.4 mm)
Material Composition: High-carbon steel conduit (Music Wire)
Construction: Round-wound helical structure
Coating: Corrosion-resistant and low-friction coating
Applications
Robotic MIG welding cells
Semi-automatic MIG welding platforms
Wire brake systems for touch-sensing and wire-back prevention