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ESAB® 200 Amp Electrode For Use With 100i/200i/300i/400i

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Airgas Part #:ESA0559210026

Manufacturer Part #:0559210026


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Item Details

  • The ESAB 0559210026 is a high-precision, industrial-grade heavy-duty plasma cutting nozzle tip engineered for high-current automated and semi-automated mechanized plasma cutting systems. It is specifically designed to interact with the fluid dynamics of molten carbon steel variants during high-amperage operations.

Features

  • High-Current Arc Focus: Constricts gas flow to focus electrical energy density into a stable plasma column for thick plate slicing.
  • Extended Wear Life: Utilizes CuCrZr matrix and internal cooling fins to achieve service life up to 3 times longer than generic alternatives.
  • Reduced Post-Cut Processing: Engineered to yield dross-free cuts and minimal Heat-Affected Zones (HAZ) to reduce secondary grinding.
  • Anti-Double Arcing Tolerances: Machined to tight structural tolerances to guarantee concentricity between electrode tip and nozzle orifice.
  • Thermal Management: Built-in CuNi fins force rapid heat transfer away from the critical orifice bore.
  • Spatter Resistance: High-density ceramic shielding layer prevents adhesion of molten metal dross during piercing operations.

Specifications

  • Manufacturer: ESAB Group Inc.
  • Standard Part Number: 0559210026
  • Alternative Part Numbers: 559210026, ESA0559210026
  • Operating Current: 200 Amps
  • Material Optimization: Mild Steel (MS), Carbon Steel
  • Plasma Gas Compatibility: Oxygen (O2), Compressed Shop Air
  • Arc Compression Ratio: 1:8
  • Kerf Perpendicularity Deviation: ≤ 2° (on plates up to 20mm)
  • Flow Geometry: 6 spiral pathways (multi-groove spiral air guide channels)
  • Cutting Speed Fluctuation: ±3%
  • Base Matrix Material: Chrome Zirconium Copper (CuCrZr) Alloy
  • External Thermal Barrier: Aluminum Oxide (Al2O3) Ceramic Shielding Layer
  • Thermal Management Inserts: Copper-Nickel (CuNi) alloy heat dissipation fins
  • Continuous Cutting Temperature Increase: ≤ 45°C
  • Service Life: 1,200 arc starts
  • Power Supply Compatibility: ESAB m3 Plasma, 100i, 200i, 300i, 400i
  • Torch Integration: ESAB PT-600 series, automated gantry torches
  • Consumable Stack Placement: Downstream of gas distributor (0559210061), encloses electrode (0559210006)
  • Quality Management Standards: ISO 9001, IATF 16949
  • Industrial Cutting Standards: ISO 9013
  • Regulatory Compliance: RoHS, REACH, IMDS, Conflict Mineral Reporting
  • Country of Origin: USA
  • Packaging Configuration: 1 Piece (Each) or 5 Piece packs

Applications

  • Automated CNC Plasma Tables
  • Multi-axis automated plasma tables
  • Gantry cutting systems
  • Structural Steel Processing (I-beams, H-beams, gussets, connection brackets)
  • Heavy Equipment Manufacturing (Agricultural machinery, mining equipment, earthmoving vehicles, crane booms)
  • Shipbuilding and Marine Infrastructure (Hull plates, internal structural bulkheads)
  • Heavy industrial plate processing

Product Attributes

Torch Amperage

» 200 A

Torch Model

» 100i
» 200i
» 300i
» 400i

Product Type

» Electrode