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Thermal Dynamics® 150 Amp Nozzle For Use With XT-300

Airgas Part #:TDC21-1063

Manufacturer Part #:21-1063


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Item Details

  • The ESAB 21-1063 is a 150 Amp industrial plasma cutting nozzle tip designed for automated, high-precision mechanized plasma arc cutting (PAC) systems. It is specifically engineered for non-ferrous material processing using liquid-cooled torch configurations.

Features

  • Material-Specific Constriction: Modifies plasma arc shape to counter low surface tension in molten stainless steel and aluminum.
  • XTremeLife Thermal Optimization: Increased external surface area for direct interface with liquid cooling channels to reduce slag accumulation.
  • Precision-Drilled Orifice: Laser-verified exit bore with internal wall micro-polishing to prevent pilot-arc erosion.
  • SpeedLok Cartridge System: Facilitates front-end consumable changes in under 60 seconds.
  • Hydrodynamic Gas Path: Dual seating bevels mate with gas distributor and retaining caps to eliminate internal gas blow-by.
  • High Cut Edge Angularity: Engineered for dross-free finishes on thick plates to reduce secondary grinding.
  • Pilot Arc Stability: Internal geometry supports repeated pilot-to-main arc transfers during automated cycling.

Specifications

  • Manufacturer: ESAB (Thermal Dynamics)
  • Manufacturer Part Number (MPN): 21-1063
  • UPC/GTIN: 662067008278, 699488787475
  • Legacy Designation: Victor Thermal Dynamics 21-1063
  • Operating Amperage: 150 Amperes (Continuous Duty)
  • Duty Cycle: 100% at 150A
  • Target Material Class: Non-Ferrous Alloys (Stainless Steel and Aluminum)
  • Primary Plasma Gas Compatibility: Nitrogen (N2), H35 (35% Hydrogen / 65% Argon)
  • Secondary/Shield Gas Compatibility: Water (H2O Shielding), Nitrogen (N2 Shield)
  • Base Metal Matrix: Tellurium Copper (TeCu) or Oxygen-Free High Conductivity (OFHC) Copper
  • Orifice Geometry: Laser-honed micro-bore
  • Orifice Tolerance: ±0.005 mm
  • Torch Compatibility: Ultra-Cut XT-300, Auto-Cut XT mechanized torches
  • Mounting System: SpeedLok cartridge system stack-up
  • Sealing Interface: Dual micro-milled seating bevels
  • Compliance: WEEE, RoHS, ISO 9001
  • Regulatory Warning: California Proposition 65 (Cancer and Reproductive Harm)

Applications

  • CNC x-y coordinate cutting tables
  • Multi-axis robotic cutting systems
  • Automated pipe profiling machinery
  • Chemical storage vessel manufacturing (AISI 304, 304L, 316, 316L stainless steel)
  • Aerospace structural aluminum processing (5000 and 6000 series)
  • Marine-grade aluminum structural profiling
  • Heavy transport manufacturing (rail cars, tanker trucks, mobile machinery)
  • Pressure piping and flange profile preparation
  • Edge preparation for automated orbital TIG welding setups

Product Attributes

Torch Amperage

» 150 A

Torch Model

» XT-300

Product Type

» Nozzle