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The Miller Spoolmate 3035 (MPN: 195016) is a specialized, lightweight, and well-balanced air-cooled MIG (GMAW) spool gun designed for smooth feeding of aluminum and other soft alloy wires in light industrial applications. It features a direct-mounted feed mechanism on the torch to minimize wire travel distance, eliminating friction and buckling issues common with standard push-pull systems. It comes equipped with a 20-foot weld/control cable assembly for an extended operational radius. Additionally, the ITW/Miller Electric 288571 Buss Bar Kit is an OEM internal service component designed to manage high-amperage electrical transfer for the Miller Spoolmate 3035 and 3545 spool guns, featuring a C110 Electrolytic Tough Pitch (ETP) copper substrate to minimize resistance and heat.
Features
Lightweight and well-balanced pistol-grip design to improve operator comfort and reduce wrist strain during overhead or positional welding
Integrated 20 ft (6 m) weld/control cables providing extended reach and accessibility
Dual V-knurled drive rolls providing positive traction on aluminum wires
Clear plastic spool canister protecting the wire from environmental contaminants while allowing immediate visual verification of remaining wire supply
Detachable barrel assembly for straightforward replacement of liners and contact tips
Cable sheath and spring strain relief
Direct-mount feed mechanism on the torch to minimize wire travel distance and eliminate friction/buckling
OEM internal service component (Buss Bar Kit 288571) with C110 ETP copper substrate to minimize electrical resistance and heat generation
Specifications
Brand: Miller / ITW Miller
Spoolmate 3035 Spool Gun MPN: 195016
Buss Bar Kit MPN: 288571
Amperage Rating: 150 Amps DC
Duty Cycle: 60% @ 150A
Cable Length: 20 ft (6 m)
Wire Size Compatibility: 0.023", 0.030", 0.035" (0.6 mm to 0.9 mm)
Process: MIG (GMAW)
Torch Type: Spool Gun, Pistol Grip
Cooling Method: Air Cooled
Spool Capacity: 1 lb (4 inch)
Net Weight: 9 lbs (including cable)
Drive System: Dual V-knurled drive rolls
Buss Bar Kit Substrate: C110 Electrolytic Tough Pitch (ETP) copper
Power Source Compatibility: Millermatic 185, Hobart IronMan 210/250 (note: some models may require a diverter switch, SKU 207642)
