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Hypertherm® Sensor Hand Torch For G5 Torch

Airgas Part #:HYP428864

Manufacturer Part #:428864


$NA.NA /NA
Each

Item Details

  • The Hypertherm Inc. 428864 is an original equipment manufacturer (OEM) Generation 5 (G5) Cap Sensor Switch Kit designed for SmartSYNC Series 15-degree handheld plasma torches. It functions as an electro-mechanical safety interlocking mechanism that monitors the installation and torque stack-up of the torch's consumable retaining cap to prevent high-voltage electrical discharge when the cap is loose or removed.

Features

  • Automated Safety Interlock: Prevents high-voltage electrical discharge if the consumable cap is loose, removed, or improperly seated
  • Error Minimization: Communicates with the automated power supply to issue a structural warning (0-50 fault code) instead of firing an unstable arc
  • Precision Tolerance Alignment: Senses minute deviations in consumable stack-ups to detect non-genuine or worn-out aftermarket consumables
  • Modular Serviceability: Designed as an independent field-replaceable unit (FRU), eliminating the need to replace the entire torch body shell or lead assembly
  • High-Cycle Resilience: Spring-assist mechanism designed to withstand rapid kinetic compression cycles from repeated cartridge installations

Specifications

  • Manufacturer: Hypertherm Inc. / Hypertherm Associates
  • Part Number (MPN): 428864
  • Global Trade Item Number (GTIN/EAN): 00662310500528
  • Product Description: KIT:G5 CAP SENSOR HAND TORCH 15°
  • Product Generation / Class: Generation 5 (G5) SmartSYNC Ecosystem
  • Country of Origin: United States of America (USA)
  • Component Type: Spring-loaded safety microswitch assembly
  • Circuit State: Normally Open (NO) (closes only when external consumable retaining cap is threaded tightly to tolerances, depressing the internal actuator pin)
  • System Code Correlation: Controls mitigation of the 0-50 Torch Cap Fault Code
  • Communication Interface: Integrates into localized wiring harness of SmartSYNC digital torch layout
  • Net Weight: 0.07 kg (approx. 0.15 lbs)
  • Torch Compatibility Configuration: Restricted exclusively to the 15° Handheld Variant of the SmartSYNC torch platform
  • Actuation Mechanism: High-cycle resilience spring-assist
  • Internal Contacts Material: Copper/silver alloy
  • Housing Material: High-density glass-reinforced engineered polymer
  • Thermal Deflection Limits: Rated for continuous performance within localized thermal convective heat zones up to 40°C ambient system limits
  • Chemical Resilience Profile: Resistant against dielectric silicone lubricants, ambient metal particulate dust, and moisture vapor

Applications

  • Heavy Structural Fabrication: Monitoring physical integrity in job shops, shipyards, and structural steel plants
  • Precision Gouging & Scrap Operations: Ensuring torch cap assembly safety during long-duration, high-radiant heat output
  • Field Maintenance & Repair: On-site replacement of faulty switch mechanisms in mobile welding units or manufacturing zones
  • Manual Plasma Metal Preparation: Used with SmartSYNC 15° hand torches

Product Attributes

Product Type

» Kit

Torch Model

» G5